wagon carriages restoring.

To ensure color register consistency when sheets move between printing groups in Manroland offset printers (R200, Favorit, Rekord, R600, Ultra, and R800 series), the sheet carriages (Wagongreifer) must be in optimal condition. Regular maintenance and adjustments are essential to avoid issues from worn parts.

Service Process in our specialized workshop:

• Inspection and Disassembly:

• Grippers are removed from the shaft.

• Spring systems are fully dismantled, inspected, and repaired if necessary.

• Gripper pad shafts are checked for straightness.

• Feeder Wheel Maintenance:

• Bearings and pins are removed and disassembled.

• Housings and needle bearings are examined.

• All parts are cleaned.

• Reassembly and Adjustment:

• Components are lubricated and reassembled.

• The carriage is fit for either paper or cardboard, based on client specifications.

Final Evaluation: Only after this thorough overhaul can our experienced technicians (40 years in the field) pinpoint parts that are too worn or broken, needing replacement or repair. Decisions on replacing wheels, pins, and shoulders are made during adjustment, allowing for a more precise cost estimation afterward.